INSIGHT coating analyzer is an Up irradiation design coating analyzer, with high sensitivity, nondestructive tests, simple operation, high precision, compact appearance, save space, not only can be used to uneven, irregular, and even small pieces of samples in the form of element analysis, can also used to measure the thickness of the coating and the coating system is, Realize rapid measurement and accurate analysis, widely used in all kinds of product quality control, incoming inspection and production process control links, to help customers reduce material costs, meet the corresponding industrial standards.
The sample is bombarded with X-rays, and the sample is excited to produce X-ray fluorescence, which usually punches the electrons in the inner layers of the K and L layers of the elemental atom layers out of the atoms, and the holes created are filled by high-energy outer electrons. High-energy electrons supplemented into low-energy orbits radiate excess energy in X-ray fluorescence. These radiated spectral lines contain the characteristics of various elements, like fingerprints, and are independent of the chemical valence state of the atom. The intensity of radiation is proportional to the concentration of this element in the sample.
INSIGHT coating analyzer using micro focus X-ray tube of the X-ray source to collect and gather into micro beam spot, irradiation in the position of the sample, so as to obtain good spatial resolution and strong fluorescent signal, through spectral probe and subsequent data processor, acquisition, processing and evaluate samples by the fluorescent signal after irradiation, Get the composition information of the sample. It enables rapid measurement and precise analysis for more complex applications, and is ideal for elemental analysis of unknown samples and microscopic objects that are inhomogeneous or irregular in shape.
1. Intelligent operation, coating thickness measurement and analysis 2. An accurate and reliable method for quantification 3. Material species search 4. Measurement parameters adjustable (high pressure, filter, and collimation hole) 5. Automatic measurement, multiple excitations 6. A video image can be enlarged, contains crosshairs, and autofocus 7. Substrate material identification 8. Multi-form data output 9. Stores calibration results and Settings
| Project | Parameter |
| The characteristics of | Top-down measurement structure, XYZ measurement platform, MUTI-FP multilayer alaorithm |
| Scope of element |
Na(ll)-Fm(l00) |
| Analysis of the layer number of | 5 layers (4 layers+ substrate) each layer can analyze 10 elements, composition analysis can analyze up to 25 elements |
| X-ray tube | 50 W (50 kv, 1 mA) micro-focused tungsten palladium ray tube (taraet material is ootional) |
| The detector | Si-Pin Detector/High Sensitivity Large Area SOD Detector(Optional) |
| Collimator | Multiple collimators are optional, and multiple collimators can be combined |
| The camera | High resolution CMOS color camera, 5 megapixels |
| Magnification | 40x-160x |
| Manual sample XY platform | Moving range: 100 x 150 mm |
| Programmable XY platform | (Optional) |
| Z-axis range of movement | 150 mm |
| Sample bin size | 564x540x 150mm |
| Overall dimensions | 664x761 x?57mm |
| The weight of the | 120kg |
| The weight of the | AC 220V+5V 50Hz(The configuration varies slightly by region) |
| The weight of the | 150W |
With the rapid development of the industry, the application of plastic electroplating is becoming more and more extensive, and it has become one of the important means of surface decoration in plastic products. There are many factors affecting the quality of plastic electroplating, and its electroplating process, operation and plastic process will have a greater impact on the quality of plastic electroplating. INSIGHT is an ideal tool for plastic electroplating analysis with its advantages of non-destructive testing, fast analysis speed and high precision. The following picture shows the test report of plastic copper-nickel-chromium plating. It can be seen intuitively that Xiao INSIGHT can well solve the problems caused by the inability of the copper layer to be tested due to the excessively thick nickel layer and the problems caused by the penetration of the backside coating of thin copper-nickel samples.
